Hot Wire Surfacing Welding System
Product Type: Automatic TIG Overlay Welding Equipment
Designed for high‑precision overlay welding, this system enhances wear and corrosion resistance of parts such as pipes, valves, and fittings. Featuring Siemens or Mitsubishi control, it integrates Fronius, EWM, or Miller power sources to ensure stable arc performance, uniform deposition, and efficient automation for industrial surfacing operations.
Product Features:
Dual‑mode vertical or horizontal operation
Compatible with stainless steel and nickel alloys
High‑efficiency automated TIG hot‑wire process
Overview
The Hot Wire Surfacing Welding System provides advanced TIG overlay for extending component life and improving corrosion and wear resistance. Designed for precision industrial repair and manufacturing, it delivers consistent deposition quality through intelligent control and optimized heat input.
Integrated with Siemens or Mitsubishi control systems, the equipment supports automated operations for pipes, valves, and fittings. Its modular design ensures easy customization for vertical, horizontal, or dual‑station setups.
High‑precision automated TIG hot‑wire process
Supports stainless steel and nickel‑based alloys
Customizable configuration for multiple workpiece types
Specification
Product Name
Model
Hot Wire Surfacing Welding System
Applicable Materials
Suitable for pipe and fitting welds (flange, three‑way, elbow) as well as inner and outer circumferential seams
Welding Type
Suitable for pipe and fitting welds (flange, three‑way, elbow) as well as inner and outer circumferential seams
Optional Power Sources
Fronius, EWM, REHM , Miller , OTC and other equivalent brands
Main Control System
SIEMENS , Mitsubishi , XINJE and compatible industrial controllers
Benefits & Features
01
Enhanced Welding Efficiency
Hot‑wire TIG technology increases deposition rate and productivity while maintaining stable arc control and precise heat management, ideal for continuous surfacing applications.
02
Superior Surface Quality
Produces smooth, uniform overlays with excellent metallurgical bonding, improving component durability and reducing post‑processing requirements.
03
Flexible System Integration
Supports customization for vertical, horizontal, or dual‑station configurations with Siemens/Mitsubishi control and Fronius, EWM, or Miller power sources.
04
Reduced Operational Cost
Optimized energy use, wire feeding, and automation reduce material waste and labor time, ensuring long‑term cost efficiency for industrial users.
Application
The Hot Wire Surfacing Welding System is engineered for precision overlay welding across various industrial sectors. It enhances part durability and performance in harsh working environments by delivering consistent, defect‑free weld surfaces with superior metallurgical properties.
Oil & Gas – Pipeline, valve, and drilling tool surfacing
Petrochemical – Reactor and heat‑exchanger component repair
Power Generation – Turbine, shaft, and pump housing hardfacing
FREQUENTLY ASKED QUSTIONS
Frequently Asked Questions
Key answers for Hot Wire Surfacing Welding System
Tech Support Team,iKratz
What materials can the system weld?
It supports stainless steel, Inconel, Hastelloy, and other nickel‑based alloys commonly used in high‑corrosion or high‑temperature environments.
Can the equipment be customized for different workpieces?
Yes. The modular design allows configuration for pipe, valve, or flat‑plate operations, including vertical, horizontal, and dual‑station options.
What control systems are compatible?
The system integrates seamlessly with Siemens or Mitsubishi CNC controllers and supports Fronius, EWM, or Miller power sources.
