Automated Welding Systems for Heat Exchanger Manufacturing

Achieve flawless tube-to-tubesheet, shell, and head welds with iKratz automated orbital and robotic welding solutions. Designed for heat exchanger fabrication, our systems deliver uniform penetration, full traceability, and compliance with ASME and EN standards — ensuring reliability, consistency, and peak thermal performance in every joint.

Precision Welding Solutions for Heat Exchanger Fabrication

From tube-to-tubesheet joints to shell welding, iKratz automated orbital systems ensure maximum reliability in heat exchanger production. Our welding platforms deliver consistent fusion quality, excellent bead appearance, and traceable weld data — fully compliant with ASME and EN standards. Whether manufacturing condensers, evaporators, or large industrial exchangers, iKratz provides the precision and repeatability your operation demands.

Mechanical engineering & HVAC – tube bundle welding for cooling systems and process equipment

Tube-to-Tubesheet Welding

High‑precision orbital welding of heat exchanger tube ends ensures leak‑tight connections and consistent penetration across hundreds of joints. iKratz closed‑head systems minimize distortion and eliminate rework, ideal for both carbon‑steel and stainless‑steel tube bundles.
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Hot Wire Welding

Shell and Head Welding

Fully automated circumferential and longitudinal seam welding for exchanger shells, domes, and heads. Modular fixtures adapt to vessel diameters and wall thickness, while programmable weld paths guarantee uniform heat input and superior surface finish.
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U‑Tube Welding & Repair

Specifically engineered for U‑bend tube assembly and repair operations, iKratz open‑head systems offer flexibility in narrow spaces and complex tube layouts. Digital parameters ensure consistent fusion and alignment, minimizing downtime and enhancing exchanger efficiency in maintenance applications.
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Advanced Welding Intelligence for Reliable Heat Exchanger Production

iKratz combines precision engineering with intelligent automation to deliver consistent welds and higher throughput in heat exchanger fabrication. Each feature is designed to enhance quality, reduce downtime, and help manufacturers meet strict industry standards such as ASME and EN.
  • Heavy Industry & Infrastructure Engineering

    Automated Orbital Welding Precision

    Our closed-head systems ensure flawless tube-to-tubesheet joints with controlled arc parameters and synchronized wire feeding. Every weld is automatically documented for full traceability — guaranteeing repeatable results across large-scale production.

  • operate surfacing machine

    Adaptive Seam Tracking Technology

    Real-time seam tracking automatically adjusts the torch position to maintain optimal alignment, even on imperfect or out-of-round shells. This ensures uniform weld profiles and minimal rework for both longitudinal and circumferential seams.

  • Boost productivity and ensure flawless weld quality with our advanced automatic welding equipment.

    Integrated Data Logging & Quality Control

    Real-time seam tracking automatically adjusts the torch position to maintain optimal alignment, even on imperfect or out-of-round shells. This ensures uniform weld profiles and minimal rework for both longitudinal and circumferential seams.

Trusted by Heat Exchanger Manufacturers Worldwide

Our welding systems are chosen by top fabrication companies and OEMs in the heat exchanger industry. Hear what their engineers and production leaders say about their experience with iKratz solutions.

Daniel Kim

Production Engineer

“Before adopting iKratz’s orbital system, we struggled with inconsistent tube‑to‑tubesheet joints. The first week after installation, we achieved perfect fusion and cut rework time by over 60%. The data logging feature also simplified our ASME quality documentation.”

Laura Fernández

Quality Control Manager

“We manufacture stainless‑steel condensers for the food industry, so hygiene and weld uniformity are critical. iKratz’s system gave us not only perfect welds but also full traceability that our auditors love. It’s a major step forward in compliance and consistency.”

Christopher Levis

Welding Supervisor

“Our team uses iKratz systems daily for shell and head seams. The adaptive tracking works incredibly well even on large diameters. We now hit first‑pass success rates above 98%, and training new welders is faster than ever.”

About iKratz

iKratz Automation designs and manufactures advanced orbital and robotic welding systems for the heat exchanger and pressure vessel industries.
With over 15 years of engineering expertise, we help manufacturers achieve precise, consistent, and efficient welds through smart automation and adaptive control.We’re committed to innovation, reliability, and building long-term partnerships worldwide.

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On-Site Welding Integration

FAQs

Our orbital and robotic welding systems are compatible with stainless steel, carbon steel, titanium, and various alloys used in heat exchangers and pressure vessels.

Yes, we provide full operator training, on-site setup assistance, and lifetime remote technical support to ensure seamless production and maintenance.

Absolutely. We tailor every welding system to meet specific production needs — from fixture design to process control settings.

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Excellence in every weld, innovation in every solution. Your trusted orbital welding and automation partner worldwide.
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